一、 设备名称、型号:BF230-10型钟罩炉
1. Model: BF230-10 Bell Furnace
二、 应用领域:
2. Applications
主要用于为低温共烧陶瓷(LTCC)烧结工艺,也能够广泛应用于其它相关电子产品的排胶烧结工艺。
This equipment is mainly designed for LTCC sintering, it can also be used for binder burning out and sintering process of other relevant electrical products.
三、 设备主要技术性能
3. Technical Specification:
3.1 额定温度:850℃;
Working Temp:850℃
3.2 **温度:1000℃;
Max. Temp:1000℃
3.3 炉膛尺寸:600mm×600mm×650mm(D×W×H)
Chamber Dimensions: 600mm×600mm×650mm(D×W×H)
3.4 有效尺寸:500mm×500mm×500mm(D×W×H)
Effective Dimensions: 500mm×500mm×500mm(D×W×H)
3.5 炉膛保温材料:硅酸铝陶瓷纤维板
Chamber Insulation Material: Aluminosilicate Ceramic Fiber
3.6 炉膛内壁材质:石英玻璃
Inner Surface of Chamber: Quartz Glass Cover
3.7 加热元件:FEC陶瓷纤维加热板(内嵌进口Kanthal加热丝)
Heating Elements: Kanthal Coils in Ceramic Fiber Block
3.8 控温热偶类型:N分度双芯热电偶;
Thermcouple: Type N Dual-Core TC
3.9 控温点数:侧面由上到下共4点
Temperature Control Point: 4 Points
3.10 测温热电偶:8根
Test TC: 8 Thermcouple
3.11 进气预热:4路;
Pre-Heating: 4 Inlets
3.12 进气过滤:三级(一级灰尘、二级水汽、三级油气)
3 Stages Pre-Filtering of air: 1- dust, 2 - water drops, 3 - oil vapor
3.13 控温精度:≤±1℃;
Temperature Control Precision≤ ±1℃
3.14 控温方式:日本进口温控模块;
Temperature Control Mode: Temperature controller imported from Japan
3.15 升温步数:20步;
Heating-up Steps: 20 Steps
3.16 温度记录:上位机对炉膛温度和气体加热温度实时采样记录;
Temperature Record: IPC makes a real-time sampling record of the chamber temperature and the gas heating temperature
3.17 升温速率:≤ 6℃/min(700-900℃升温速率可达到10℃/min,但不推荐快速升温,会影响炉膛内温度一致性);
Heat-up Rate ≤6℃/min (10℃/min in range 700-900℃ is possible but not recommended because it’ll cause of less accuracy of temperature keeping. )
3.18 炉温均匀度:400mm×400mm×400mm(D×W×H)区域内优于±3℃;
Chamber Temperature Uniformity:400mm×400mm×400mm (D×W×H) area is better than ± 3℃
3.19 表面温升:≤ RT+35℃
Furnace Surface Temperature ≤ RT+35℃
3.20 升降系统:设备升降运行系统采用三点控制,具备水平出料功能。随时可以停止,运行平稳、可靠
Lift System: the equipment lifting operation system adopts three-point control, automated hearth extension,which can be stopped at any time, with stable and reliable operation;
3.21 **升降行程:800mm
Maximum Lifting Trip: 800mm
3.22 承载重量:≤150Kg(含产品和治具)
Loading Weight ≤ 150Kg ( including products and setters )
3.23 总功率:52kW(**升温功率:40kW+**气体预热功率:4×3kW)
Total Power: 52kW ( Max Heating Power:40kW, Max Gas Preheating Power:4×3kW )
3.24 外形参考尺寸:1520×1520×2250mm(D×W×H)
Outline Dimensions: 1520×1520×2250mm(D×W×H)
3.25 设备重量:约1300kg
Weight: about 1300kg
3.26 设备状态灯:红黄绿三色灯
Status Light Tower: Red/Yellow/Green
3.27 外观颜色:浅灰色
Appearance Color: Light gray
3.27 设备语言:铭牌、标识、控制软件、使用说明书等使用英文
Furnace Language: Labels, software UI, manuals in English
四、 炉体结构组成
4. Composition of Furnace Structure
设备主要由架体、炉膛、底托、升降机构、进出机构以及控制系统组成。
The equipment is mainly composed of outer frame, chamber, bottom support, lifting system and control system.